Moldex3D


Plastic Molding Intelligence

Optimize Plastic Molding with Moldex3D

Advanced true-3D CAE simulation technology for validating plastic product designs, optimizing moulds, reducing manufacturing defects and improving production performance.

Reduce mould trials Predict defects Shorten time-to-market
Thermal & Cooling Analysis
Flow & Warpage Prediction

True 3D CAE Technology

Visualize, validate and optimize before manufacturing.

Validate and Optimize Plastic Injection Molding

Moldex3D is an advanced CAE solution developed for the plastics injection molding industry. It allows engineers to simulate the complete molding process and study material flow, packing, cooling, fibre orientation, shrinkage and final part warpage.

  • Early Defect Identification Detect short shots, air traps, weld lines, flow imbalance, hesitation, sink marks and flash.
  • Part and Mould Design Validation Evaluate gating, runners, cooling systems and process parameters before mould manufacturing.
  • Production Process Optimization Improve part quality, reduce cycle time and lower mould development and production costs.

Comprehensive Plastic Molding Analysis

Analyze the complete molding process and make informed engineering decisions before entering the tool manufacturing stage.

Flow Analysis

Predict melt-front advancement, filling behaviour, pressure, gate suitability, weld lines and air traps.

Pack Analysis

Evaluate packing pressure, gate-freeze time, shrinkage, sink marks and flash risk.

Cooling Analysis

Study cooling efficiency, coolant flow, hot spots, temperature distribution and cooling cycle time.

Warpage Analysis

Predict final part deformation, identify warpage causes and evaluate shrinkage behaviour.

Fiber Orientation

Visualize fibre orientation, concentration and length in fibre-reinforced plastic components.

Hot Runner Analysis

Study temperature distribution, filling balance and pin movement in complex hot-runner systems.

Multi-Material Molding

Simulate insert molding, sequential molding, multi-shot molding and in-mould decoration.

Automation and DOE

Automate simulation workflows and identify optimized molding conditions using DOE-based analysis.

From Product Design to Production

Moldex3D supports engineering teams throughout the plastic product development and mould manufacturing process.

01

Part Design

Import CAD geometry and evaluate wall thickness, material, manufacturability and gate location.

02

CAE Verification

Simulate flow, pack, cooling, fibre orientation and warpage using true-3D analysis.

03

Tool Optimization

Improve runner, gate, cooling channel and hot-runner layouts before manufacturing the mould.

04

Production

Establish optimized process settings, minimize mould trials and achieve consistent product quality.

Improve Product Quality and Manufacturing Efficiency

Shorter Development Time

Validate product and mould designs digitally to shorten development cycles and accelerate product launch.

Lower Mould Trial Costs

Reduce repeated mould trials and costly tooling modifications by identifying issues in advance.

Improved Part Quality

Optimize process conditions and minimize common defects affecting appearance and structural performance.

Higher Manufacturing ROI

Improve production reliability, mould performance, cycle time and overall engineering productivity.

Rheologist Gaze & Solutions

Rheologist Gaze & Solutions provides Moldex3D software solutions to plastic product manufacturers, mould makers, automotive suppliers, engineering companies, educational institutions and research organizations across India.

Our engineering team supports customers from software selection and demonstration through implementation, application training and technical support.

Software Demonstration
Application Training
Technical Support
Licensing Consultation
Implementation Support
Mould Flow Services

Serving Customers Across India

Contact our team for Moldex3D product information, license options, technical demonstrations, trials, training and implementation assistance.

Talk to Our Moldex3D Team

Supporting a Wide Range of Industries

Automotive
Electrical
Electronics
Medical Devices
Packaging
Consumer Products

Request a Moldex3D Demonstration

Discuss your plastic molding simulation requirements with Rheologist Gaze & solutions