Moldex3D

Plastic Injection Molding Simulation

See What Happens Inside the Mold Before You Cut Steel.

Moldex3D is an advanced true-3D plastic molding simulation solution that helps product designers, mold makers and molding professionals predict manufacturing problems, optimize product and mold designs, improve process conditions and reduce costly physical mold trials.

Moldex3D Analysis
● Simulation
Flow 100%
Pack 92%
Cool / Warp 78%
Predict Defects Before mold manufacturing
Optimize Design Part, gate, runner & cooling
Reduce Trials Minimize physical iterations
Improve Quality Data-driven molding decisions
3D

True 3D Molding Simulation

Understand complex melt-flow, thermal behavior, pressure, shrinkage and deformation inside real plastic part geometries.

What is Moldex3D?

Engineering Insight Before Manufacturing

Moldex3D is CAE software specifically developed for plastic molding simulation. It enables engineers to digitally investigate the behavior of plastic material inside a mold and identify potential manufacturing problems during the product and tooling development stages.

Engineers can evaluate multiple design and process alternatives virtually before committing to expensive tooling modifications.

Product manufacturability validation
Mold design optimization
Process parameter optimization
Plastic defect prediction
Cooling system evaluation
Warpage investigation
Simulation Capabilities

From Filling to Final Part Warpage

Analyze the complete injection molding process and understand what is happening inside the cavity before producing the physical mold.

F

Flow Analysis

Visualize melt-front advancement, filling patterns, flow hesitation, air traps, weld-line locations and pressure requirements.

P

Pack Analysis

Evaluate packing pressure, volumetric shrinkage, density distribution and pressure transmission through the cavity.

C

Cooling Analysis

Analyze mold temperatures, cooling-channel performance, hot spots and cooling time to improve thermal balance and cycle efficiency.

W

Warpage Analysis

Predict final part deformation and investigate shrinkage, thermal effects, fiber orientation and residual stress contributing to warpage.

Fiber Orientation

Predict fiber orientation in reinforced thermoplastics and understand its influence on anisotropic material behavior and warpage.

G

Gate & Runner Evaluation

Compare gate locations, runner layouts and melt-delivery concepts to improve filling balance and reduce pressure loss.

Cooling System Design

Study conventional and conformal cooling concepts and optimize cooling layouts to improve thermal uniformity.

I

Insert & Multi-Component

Investigate molding applications involving inserts and multiple material components using dedicated simulation technologies.

+

Advanced Processes

Extend simulation beyond conventional injection molding for specialized molding, composite and electronics packaging applications.

Digital Workflow

From CAD Model to Engineering Decision

01

Import CAD

Bring the product geometry into the simulation environment.

02

Build Mold System

Define material, gate, runner, cooling and molding conditions.

03

Run Simulation

Calculate Flow, Pack, Cool, Warp and other required studies.

04

Optimize

Compare alternatives and optimize product, mold and process design.

Defect Prevention

Detect Potential Problems Before Trial

Moldex3D simulation can provide engineers with early visibility into molding behavior so that problematic designs can be improved before expensive mold modifications.

Short Shot
Weld Lines
Air Traps
Sink Marks
Warpage
High Pressure
Flow Imbalance
Hot Spots
Uneven Cooling
Shrinkage
Fiber Orientation
Who is Moldex3D For?

Designed for the Complete Plastics Development Team

Moldex3D can support organizations from initial plastic part development through mold engineering and production optimization.

01

Plastic Product Designers

Validate wall thickness, gate feasibility and manufacturability before releasing the product for tooling.

02

Mold Designers

Optimize gate, runner and cooling-system configurations before mold manufacturing.

03

Injection Molding Companies

Evaluate process conditions and troubleshoot filling, packing, cooling and warpage issues.

04

CAE & Simulation Engineers

Perform detailed process simulation, design comparison and engineering optimization studies.

05

Tool Rooms & Mold Makers

Reduce costly mold modifications by validating tooling concepts digitally before steel cutting.

06

OEM Product Development Teams

Establish simulation-driven design validation across internal engineering teams and mold suppliers.

07

Material Suppliers

Investigate material processing behavior and demonstrate material performance for customer applications.

08

Universities & Research Centers

Support plastics engineering education, research and advanced manufacturing simulation studies.

Applications

Suitable Across Plastic-Intensive Industries

Industry Automotive
Industry Consumer Products
Industry Electronics
Industry Medical Devices
Industry Home Appliances
Industry Packaging
Industry Industrial Products
Industry Semiconductor / IC
Solution Selection

Which Moldex3D Solution Fits You?

The appropriate configuration depends on your required analysis depth, molding processes, product complexity and user workflow.

User Requirement Recommended Direction Best Fit
Fast design validation Moldex3D eDesign Plus Product designers and engineers looking for automated model preparation
Detailed molding simulation Moldex3D advanced simulation configuration CAE specialists, mold-flow engineers and professional simulation teams
Core Flow / Pack / Cool / Warp studies Configure required core analysis modules Mold makers and injection molding companies
Fiber-filled plastics Add Fiber analysis capability Automotive and reinforced-plastic applications
Special molding processes Select appropriate advanced-process modules Specialist manufacturers and R&D teams
IC / semiconductor packaging Moldex3D IC Packaging solutions Semiconductor packaging manufacturers, OSATs and electronics R&D teams
Flexible Licensing

Moldex3D License Options

Commercial licensing can be configured according to the number of users, required modules, deployment method and desired license term.

Flexible

Time-Limited License

Licensed for an agreed period as defined in the commercial quotation.

  • Lower initial commitment
  • Suitable for project-based requirements
  • Useful for growing engineering teams
  • Defined license duration
Usage Based

Pay-Per-Use

A usage-oriented commercial option where available and specified in the quotation.

  • Suitable for occasional simulation demand
  • Usage-driven deployment
  • Useful for specific projects
  • Commercial terms defined by quotation
Deployment

Single Computer

Appropriate when one dedicated engineer primarily works from a specific workstation.

  • Simple workstation deployment
  • Best for individual users
  • Suitable for small engineering teams
Academia

Educational Solutions

Universities and research institutions can discuss appropriate academic licensing configurations with the authorized supplier.

  • Engineering education
  • Academic research
  • Plastics CAE laboratories
  • Student training
License availability, modules, commercial terms, maintenance, geographic usage rights and deployment conditions are subject to the applicable Moldex3D quotation and license agreement. Contact us to identify the right configuration for your application.
Business Benefits

Why Companies Implement Moldex3D

Reduce Mold Trials

Identify potential issues before physical tooling validation.

Improve Product Quality

Understand molding-induced defects during product development.

Optimize Process

Compare process parameters virtually before machine trials.

Shorten Development

Make engineering decisions earlier in the development cycle.

Not Sure Which Moldex3D Configuration You Need?

Share your plastic component, molding process and simulation requirement with our engineering team. We can help identify the appropriate Moldex3D solution and demonstrate the software using an application relevant to your industry.

Rheologist Gaze & Solutions
Engineering Software • Simulation • Implementation • Technical Support