Filling Analysis
Visualize flow-front development, pressure distribution, melt temperature, shear behaviour and cavity-filling patterns.
Moldex3D Professional Package
Transform product and mold development through advanced injection-molding simulation. Evaluate material flow, packing behaviour, cooling performance and part deformation before committing to physical tooling.
Make Better Decisions Before Steel Cutting
Analyse the complete injection-moulding cycle using
virtual simulation.
Identify filling, packing, cooling and warpage-related
risks early.
Compare design alternatives and processing conditions
before mold trials.
Improve collaboration between product, tooling,
simulation and manufacturing teams.
Simulation-Driven Product Development
Replace assumptions with visual engineering results and make informed decisions before manufacturing the mold.
Professional Solution Package
What Is Moldex3D Professional?
Moldex3D Professional is a comprehensive simulation package developed for engineers who need deeper insight into plastic product design, mold design and injection-moulding processes.
It extends the capabilities of the eDesign solution by providing additional simulation and design tools for evaluating product behaviour and process performance before physical parts and production tooling are completed.
The package helps engineering teams investigate how geometry, material properties, gate design, runner layout, cooling conditions and processing parameters influence final part quality.
Product Design Validation
Mold Design Verification
Process Optimization
Defect Risk Evaluation
Core Simulation Capabilities
Understand Every Important Stage of Injection Molding
Study how molten plastic enters the cavity, packs the part, transfers heat and produces dimensional changes after cooling.
Packing Analysis
Investigate packing-pressure transfer, volumetric shrinkage, gate-freezing behaviour and material compensation after filling.
Cooling Analysis
Evaluate heat removal, mold-temperature distribution, cooling-channel effectiveness, hot spots and cooling-time balance.
Warpage Analysis
Predict deformation caused by uneven shrinkage, temperature differences, material behaviour and process conditions.
Fiber Orientation
Study flow-induced fiber orientation in reinforced polymers and understand its influence on shrinkage and dimensional behaviour.
Runner Evaluation
Review runner balance, pressure loss, melt delivery and cavity-filling consistency in single- and multi-cavity tooling.
Mold Components
Consider mold inserts, tooling regions and heat-transfer conditions for a more realistic representation of the manufacturing environment.
Process Comparison
Compare alternative gate locations, processing windows, materials and design modifications using simulation results.
Engineering Insight
What Can Engineering Teams Evaluate?
Moldex3D Professional helps product designers, mold makers and process engineers investigate the interaction between design, material, tooling and processing conditions.
01
Product Manufacturability
Evaluate part thickness, ribs, bosses, flow length, gate positions and other design characteristics that can influence moldability.
02
Gate and Runner Design
Compare gate alternatives, examine pressure demand and improve melt distribution through the runner and cavity system.
03
Cooling Performance
Study thermal balance, cooling-channel placement, heat accumulation and their influence on cycle time and part quality.
04
Material Selection
Compare candidate plastic materials and investigate how viscosity, shrinkage and thermal properties affect processing performance.
05
Process Conditions
Review the effects of melt temperature, mold temperature, injection speed, packing pressure and cooling conditions.
06
Dimensional Stability
Predict shrinkage and warpage tendencies so corrective design or processing action can be considered before production.
Business and Engineering Benefits
Improve Confidence from Design to Production
Simulation supports earlier problem identification and better communication across product development and manufacturing teams.
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Detect Risks Earlier
Identify potential molding concerns while product and mold designs can still be modified more easily.
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Reduce Trial-and-Error
Compare design and process options virtually before carrying out extensive physical mold trials.
✓
Improve Part Quality
Develop appropriate corrective strategies for filling, packing, cooling, shrinkage and warpage-related issues.
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Accelerate Development
Support faster evaluation of alternatives and reduce repeated engineering iterations between departments.
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Control Tooling Cost
Reduce the risk of late-stage corrections and expensive mold modifications through earlier validation.
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Improve Collaboration
Share simulation results with designers, tooling teams, suppliers and manufacturing engineers for faster decisions.
Simulation Workflow
From CAD Geometry to Engineering Decision
Build a structured simulation process that connects product design, mold development and production planning.
1
Import Geometry
Import the part, runner, cooling system and required mold components.
2
Prepare Model
Check geometry, generate the simulation model and define relevant components.
3
Assign Conditions
Select material, machine information and processing parameters.
4
Run Simulation
Perform the required filling, packing, cooling and warpage analyses.
5
Optimize Design
Review results, compare alternatives and implement corrective actions.
Potential Defect Evaluation
Investigate Common Injection-Molding Concerns
Simulation results help engineers identify regions that may require design, tooling or process improvement.
Short Shot
Identify incomplete filling caused by flow restriction, insufficient pressure or unsuitable processing conditions.
Weld Lines
Locate flow-front meeting regions and assess their position relative to critical product features.
Air Traps
Review regions where trapped air may contribute to burns, poor filling or surface-quality concerns.
Sink-Mark Risk
Investigate thick regions, ribs and bosses that may experience excessive volumetric shrinkage.
High Pressure
Detect pressure-demand concerns that can influence machine selection, filling stability or flash risk.
Uneven Cooling
Identify thermal imbalance and hot spots that may extend cooling time or contribute to deformation.
Warpage
Predict the direction and magnitude of deformation under the selected material and process conditions.
Runner Imbalance
Evaluate cavity-to-cavity filling differences in multi-cavity mold layouts.
Industry Applications
Supporting Plastic Product Development Across Industries
Moldex3D Professional can support product designers, mold manufacturers, processors and suppliers working with complex plastic components.
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Automotive
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Electrical
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Medical Devices
📱
Electronics
📦
Packaging
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Consumer Products
⚙️
Industrial Components
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Connectors
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Material Suppliers
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Mold Manufacturing
Why Choose Rheologist Gaze & Solutions?
RGEES supports customers in selecting, implementing and using Moldex3D effectively for real product and mold-development projects.
- Licence configuration and package selection
- Software installation and implementation support
- Application-oriented Moldex3D training
- Plastic product and mold-design consultation
- Mold-flow simulation project services
- Cooling and warpage optimization assistance
- Technical support and workflow guidance
Requirement Assessment
We review your products, molding processes and engineering objectives before recommending an appropriate solution.
Live Demonstration
Understand relevant Moldex3D capabilities through a demonstration based on your application requirements.
Hands-On Training
Learn model preparation, analysis setup, result interpretation and optimization through practical engineering examples.
Project Assistance
Receive support for complex filling, packing, cooling, warpage and defect-investigation projects.
Implementation Support
Establish a repeatable simulation workflow suitable for your product-development and tooling process.
Continued Technical Support
Obtain ongoing assistance for software use, engineering questions and simulation best practices.
Improve Your Injection-Molding Decisions
Speak with Rheologist Gaze & Solutions to evaluate Moldex3D Professional for your product design, mold development and manufacturing requirements.
Request a Demonstration Contact Our Engineering Team