Moldex3d capabilities


True 3D Plastic Moulding Simulation

Validate and Optimise with Moldex3D

Moldex3D helps product designers, mould makers and manufacturers investigate plastic flow behaviour, predict manufacturing defects, validate part and mould designs and improve manufacturability before physical mould trials.

Reduce mould trials Shorten development time Improve part quality Lower manufacturing cost
01
Part Design Evaluate wall thickness, geometry and mouldability.
02
CAE Validation Predict flow, cooling, defects and deformation.
03
Mould Design Optimise gates, runners and cooling channels.
04
Production Establish reliable process conditions before trials.
01 Shorter Time-to-Market

Identify potential issues earlier in the development cycle.

02 Fewer Mould Trials

Validate design and process alternatives virtually.

03 Reduced Defects

Diagnose common filling, packing, cooling and warpage issues.

04 Improved ROI

Reduce rework, manufacturing costs and development delays.

Core Analysis

Complete Injection Moulding Simulation

Investigate the entire moulding cycle using connected Flow, Pack, Cool and Warp analyses.

FLOW

Flow Analysis

Visualise how molten plastic fills the cavity and identify filling-related manufacturing risks.

  • Predict melt-front advancement
  • Analyse flow pattern and pressure
  • Optimise gate locations
  • Evaluate runner-system performance
  • Predict weld lines and air traps
PACK

Pack Analysis

Evaluate the packing stage and its influence on shrinkage, pressure and final part quality.

  • Evaluate gate-freeze time
  • Optimise packing-pressure profile
  • Predict volumetric shrinkage
  • Reduce sink-mark risk
  • Evaluate flash conditions
COOL

Cooling Analysis

Investigate mould-temperature distribution and cooling efficiency throughout the production cycle.

  • Predict mould hot spots
  • Evaluate cooling-channel performance
  • Reduce cooling and cycle time
  • Compare cooling layouts
  • Analyse coolant-flow behaviour
WARP

Warpage Analysis

Predict the final part shape and understand the causes of dimensional distortion.

  • Predict final deformation
  • Identify warpage causes
  • Evaluate shrinkage variation
  • Study fibre-orientation effects
  • Support large-deformation analysis

Diagnose Moulding Defects Before Production

Detect common manufacturing issues during the virtual validation stage and improve product structure, appearance and manufacturability.

WL
Weld Lines
FI
Flow Imbalance
AT
Air Traps
HS
Hesitation
SS
Short Shots
Extended Capabilities

Advanced Plastic Moulding Engineering Tools

Expand beyond standard injection moulding with specialised analysis, materials, cooling, automation and computing tools.

THERM

Cooling and Thermal Management

Evaluate conventional and advanced mould-temperature management technologies.

  • Transient cooling and heating
  • Rapid temperature cycling
  • Advanced hot-runner analysis
  • Three-dimensional coolant CFD
  • Conformal cooling evaluation
MULTI

Multi-Material Products

Simulate products manufactured using multiple materials, inserts or sequential moulding operations.

  • Insert moulding
  • Sequential-shot moulding
  • Multi-component moulding
  • In-mould decoration
  • Re-melt and thermal-interaction prediction
MAT

Material and Fibre Simulation

Study material behaviour and the influence of reinforcement on mechanical performance and dimensional stability.

  • Fibre orientation and concentration
  • Short, long and flat-fibre simulation
  • Residual-stress prediction
  • Material anisotropy export
  • FEA and micromechanics interfaces
PROC

Special Moulding Processes

Analyse a broad range of conventional and specialised plastic-processing technologies.

  • Gas and water-assisted moulding
  • Foam injection moulding
  • Compression moulding
  • Injection-compression moulding
  • Reaction and powder injection moulding
MESH

Meshing and Preprocessing

Prepare complex parts, runners, inserts and mould systems using scalable mesh technologies.

  • Automatic eDesign meshing
  • Boundary Layer Mesh technology
  • Hybrid structure mesh
  • Shell and solid elements
  • Geometry healing with CADdoctor
AUTO

Automation and CAD Integration

Connect simulation with CAD and automate repetitive preprocessing, solving and reporting activities.

  • SYNC integration with CAD environments
  • Design-of-experiments optimisation
  • Application programming interface
  • Automatic project preparation
  • Custom simulation workflows
HPC

High-Performance Computing

Reduce analysis time by distributing demanding simulation workloads across available computing resources.

  • Multicore parallel processing
  • Multi-CPU computing
  • Cluster-solving options
  • Linux solver support
  • Private or public cloud deployment
ADV

Advanced Product Analysis

Investigate optical, structural, machine and polymer behaviour using specialised modules.

  • Stress and displacement analysis
  • Viscoelastic behaviour
  • Optical-property prediction
  • Machine-response analysis
  • Fluid-structure interaction support
DATA

Results and Engineering Communication

Review simulation results and communicate findings using visual, quantitative and report-based tools.

  • XY plots and result comparisons
  • Measurement and inspection tools
  • Animation and contour display
  • Customised reports
  • Material-data access
Solution Options

Select the Right Moldex3D Configuration

Choose a solution according to analysis complexity, preprocessing requirements, computing demand and the moulding technologies used by your business.

Essential Simulation

eDesign Plus

A streamlined solution for product designers and engineering teams that need rapid three-dimensional moulding simulation with an automated workflow.

  • Automated 3D mesh generation
  • Intelligent meshing wizards
  • Flow and filling investigation
  • Packing evaluation
  • Cooling-system analysis
  • Warpage prediction
  • Gate and runner evaluation
  • Common-defect diagnosis
  • Material-database access
  • Result visualisation and reporting
Best suited for: Product designers, new Moldex3D users and organisations requiring a fast, guided simulation workflow.
Enquire About eDesign Plus
Recommended Professional Engineering

Professional

A comprehensive configuration for mould designers, simulation specialists and manufacturers requiring greater modelling and analysis control.

  • Core Flow, Pack, Cool and Warp analysis
  • Boundary Layer Mesh technology
  • Detailed runner and gate modelling
  • Insert and multi-shot analysis
  • Conformal cooling evaluation
  • Three-dimensional coolant CFD
  • Transient mould-temperature analysis
  • Advanced result inspection
  • Parallel-processing options
  • Optional specialised modules
Best suited for: Mould manufacturers, CAE teams, automotive suppliers and organisations performing regular commercial analyses.
Enquire About Professional
Advanced and Enterprise

Advanced

A tailored, high-capability configuration for complex materials, specialised processes, automation and enterprise-scale simulation requirements.

  • Professional-level core capabilities
  • Advanced hot-runner analysis
  • Machine-response prediction
  • Fibre and enhanced-fibre analysis
  • Stress and viscoelastic analysis
  • Optical-performance prediction
  • Foam and assisted-moulding processes
  • FEA and micromechanics interfaces
  • DOE and API automation
  • HPC, cluster and cloud-computing options
Best suited for: Advanced CAE departments, R&D teams, enterprise manufacturers and specialised moulding applications.
Discuss an Advanced Configuration
Quick Comparison

Compare the Three Solution Levels

This simplified comparison is intended for website presentation. Final features depend on the official Moldex3D package and selected add-ons.

Capability eDesign Plus Professional Advanced
Guided automatic meshing
Flow, Pack, Cool and Warp analysis
Detailed Boundary Layer Mesh workflow
Advanced cooling and thermal analysis By package
Special moulding-process modules Optional
Fibre, stress and viscoelastic analysis Optional
FEA and micromechanics integration Optional
DOE and API automation Optional
HPC and cloud-computing configuration Limited Optional
Integrated Simulation Workflow

From CAD Geometry to Engineering Decision

Moldex3D supports preprocessing, meshing, solving, result interpretation and optimisation within a connected moulding-simulation process.

01 Import Geometry Prepare native or neutral CAD geometry.
02 Build the Mesh Use automatic, BLM or hybrid meshing.
03 Define Process Select material, machine and process settings.
04 Run Analysis Solve Flow, Pack, Cool and Warp stages.
05 Review Results Inspect defects, temperature and deformation.
06 Optimise Design Improve part, mould and process conditions.

Which Moldex3D Solution Is Right for You?

Rheologist Gaze & Solutions can study your product, moulding process, simulation requirements and number of users before recommending a suitable Moldex3D configuration.

Product configuration note: The brochure lists Standard, eDesign Plus, Professional and AEP, together with optional solution add-ons. “Advanced” on this webpage represents a customised advanced configuration using Professional, AEP or applicable add-on capabilities. Exact modules, solver capacity, computing rights and commercial availability must be confirmed in the official Moldex3D quotation.